Install Instructions for 83-2016

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Before You Start

Kit may not fit with the following Aftermarket Parts installed:

Body Lift or Lowering Kit

Custom Hood

Aftermarket Turbocharger and/or Throttle Body Spacer

  • Please read the entire product guide before proceeding.
  • Ensure all parts are present.
  • If you are missing any of the components, call our customer support at (909) 947-0015.
  • Do not work on your vehicle while the engine is hot.
  • Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.

Required Tools

-11mm Deep Socket

-11mm Ratchet Wrench

-Electric Ratchet 

-Flathead Screw Driver

Step 1

Cold Side Intercooler Outlet Boot

Using a 11mm Ratchet Wrench, loosen the rearward T-bolt clamp on the forward Cold Side Intercooler outlet boot.

Then go ahead and loosen the forward T-bolt clamp on the 11mm Deep Socket and Electric Ratchet.

Step 2

Cold Side Intercooler Outlet Boots

Now, move up to the intake elbow and remove the boot between the cold side intercooler pipe and elbow. 

For this you can use an 11mm deep socket and electric ratchet.

Step 3

Cold Side Boots

Once all T-bolt clamps are removed, go ahead and remove both boots from the cold side (1 before the Intake Elbow, 1 at the Intercooler Outlet).

Step 4

Hot Side Intercooler Inlet Boot

Using an Electric Ratchet and 11mm Deep Socket, go ahead and loosen the two T-bolt clamps on the forward Cold Side Intercooler outlet boot.

Step 5

Hot Side Turbo Boot

Go ahead and remove the T-bolt clamps at the turbo side using an 11mm Deep Socket and Electric Ratchet.

Once done, please remove the other clamp on the long boot, then fully remove the OEM boot from the hot side intercooler pipe.

Step 6a

Cold Side Boots

Next, go ahead and install the cold side boots onto the Intake Elbow side and Intercooler Outlet on the driver's side.

Step 6b

Step 7

Once both Cold Side Boots are in place, go ahead and mount/assemble (2) T-bolt clamps to each boot.

Then, using an 11mm Ratchet Wrench and 11mm Deep Socket and Electric Ratchet, go ahead and tighten down the (4) T-bolt clamps.


Step 8

Hot Side Boots

Go ahead and install the long S&B boot onto the turbo side.

*We recommend installing it onto the hot side intercooler pipe first. Then once done, go ahead and mount it onto the turbo outlet.

Step 9

Hot Side Boots

Mount the last hot side intercooler boot onto the Intercooler Inlet on the passenger side.

Once done, go ahead and assemble/mount the (4) T-bolt clamps on the hot side boots (2 per boot). 

*Note: You'll need to use the two smaller 300 series (5) T-bolt clamps for the Turbo side long boot.

Step 10a

Once done, go ahead and tighten the (2) clamps down using an 11mm Ratchet Wrench and Electric Ratchet with 11mm Deep Socket.

Step 10b

Once done, go ahead and tighten the (2) clamps down using an 11mm Ratchet Wrench and Electric Ratchet with 11mm Deep Socket.

Step 11

Once all boots are connected, go ahead and tighten down all T-bolt clamps.

Step 12: Torque Spec

Once all T-bolt clamps are tightened down, please torque all T-bolt clamps to 76 Inch Lbs.

Step 13

Verify that all connection points are flush and secured. Your installation is now complete.